By this tutorial we will learn What is an OptoCoupler and How it works in detail.
We know about Transformers that they cannot only provide a step-down (or step-up) voltage, but they also provide “electrical isolation” between the higher voltage on the primary side and the lower voltage on the secondary side.
In other words, transformers isolate the primary input voltage from the secondary output voltage using electromagnetic coupling and this is achieved using the magnetic flux circulating within their laminated iron core.
But we can also provide electrical isolation between an input source and an output load using just light by using a very common and valuable electronic component called an Optocoupler.
The basic design of an optocoupler, also known as an Opto-isolator, consists of an LED that produces infra-red light and a semiconductor photo-sensitive device that is used to detect the emitted infra-red beam. Both the LED and photo-sensitive device are enclosed in a light-tight body or package with metal legs for the electrical connections as shown.
An Optocoupler or opto-isolator consists of a light emitter, the LED and a light sensitive receiver which can be a single photo-diode, photo-transistor, photo-resistor, photo-SCR, or a photo-TRIAC with the basic operation of an Optocoupler being very simple to understand. From all of these OptoCoupler IC’s we will discuss about Phototransistor OptoCoupler
Assume a photo-transistor device as shown. Current from the source signal passes through the input LED which emits an infra-red light whose intensity is proportional to the electrical signal.
This emitted light falls upon the base of the photo-transistor, causing it to switch-ON and conduct in a similar way to a normal bipolar transistor.
The base connection of the photo-transistor can be left open (unconnected) for maximum sensitivity to the LEDs infra-red light energy or connected to ground via a suitable external high value resistor to control the switching sensitivity making it more stable and resistant to false triggering by external electrical noise or voltage transients.
When the current flowing through the LED is interrupted, the infra-red emitted light is cut-off, causing the photo-transistor to cease conducting. The photo-transistor can be used to switch current in the output circuit. The spectral response of the LED and the photo-sensitive device are closely matched being separated by a transparent medium such as glass, plastic or air. Since there is no direct electrical connection between the input and output of an optocoupler, electrical isolation up to 10kV is achieved.
Optocouplers are available in four general types, each one having an infra-red LED source but with different photo-sensitive devices. The four optocouplers are called the: Photo-transistor, Photo-darlington, Photo-SCR and Photo-triac as shown below.
The photo-transistor and photo-darlington devices are mainly for use in DC circuits while the photo-SCR and photo-triac allow AC powered circuits to be controlled. There are many other kinds of source-sensor combinations, such as LED-photodiode, LED-LASER, lamp-photoresistor pairs, reflective and slotted optocouplers.
Simple home made opto-couplers can be constructed by using individual components. An Led and a photo-transistor are inserted into a rigid plastic tube or encased in heat-shrinkable tubing as shown. The advantage of this home-made optocoupler is that tubing can be cut to any length you want and even bent around corners. Obviously, tubing with a reflective inner would be more efficient than dark black tubing.
Optocouplers and opto-isolators can be used on their own, or to switch a range of other larger electronic devices such as transistors and triacs providing the required electrical isolation between a lower voltage control signal, for example one from an Arduino or micro-controller, and a much higher voltage or mains current output signal.
Common applications for opto-couplers include microprocessor input/output switching, DC and AC power control, PC communications, signal isolation and power supply regulation which suffer from current ground loops, etc. The electrical signal being transmitted can be either analogue (linear) or digital (pulses).
for more information about OptoCoupler: https://www.youtube.com/watch?v=qRFiAQuBNRM&t=2s